Manyotherlargefirmsnowcompetefortheirshareofthetrade;andtheextenttowhichithasgrown,thenumberoffurnacesconstantlyatwork,andthequantityofsteelcastintoingots,tobetiltedorrolledforthevariouspurposestowhichitisapplied,haverenderedSheffieldthegreatestlaboratoryintheworldofthisvaluablematerial。Ofthetotalquantityofcast-steelmanufacturedinEngland,notlessthanfive-sixthsareproducedthere;andthefacilitiesforexperimentandadaptationonthespothaveenabledtheSheffieldsteel-makerstokeeptheleadinthemanufacture,andsurpassallothersintheperfectiontowhichtheyhavecarriedthisimportantbranchofournationalindustry。Itisindeedaremarkablefactthatthisverytown,whichwasformerlyindebtedtoStyriaforthesteelusedinitsmanufactures,nowexportsamaterialofitsownconversiontotheAustrianforgesandotherplacesontheContinentfromwhichitwasbeforeaccustomedtodrawitsownsupplies。
AmongtheimprovedprocessesinventedoflateyearsforthemanufactureofsteelarethoseofHeath,Mushet,andBessemer。Thelastpromisestoeffectbeforelonganentirerevolutionintheironandsteeltrade。Byitthecrudemetalisconvertedbyonesimpleprocess,directlyasitcomesfromtheblast-furnace。Thisiseffectedbydrivingthroughit,whilestillinamoltenstate,severalstreamsofatmosphericair,onwhichthecarbonofthecrudeironuniteswiththeoxygenoftheatmosphere,thetemperatureisgreatlyraised,andaviolentebullitiontakesplace,duringwhich,iftheprocessbecontinued,thatpartofthecarbonwhichappearstobemechanicallymixedanddiffusedthroughthecrudeironisentirelyconsumed。Themetalbecomesthoroughlycleansed,theslagisejectedandremoved,whilethesulphurandothervolatilemattersaredrivenoff;theresultbeinganingotofmalleableironofthequalityofcharcoaliron。Animportant。featureintheprocessis,thatbystoppingitataparticularstage,immediatelyfollowingtheboil,beforethewholeofthecarbonhasbeenabstractedbytheoxygen,thecrudeironwillbefoundtohavepassedintotheconditionofcast-steelofordinaryquality。Bycontinuingtheprocess,themetallosingitscarbon,itpassesfromhardtosoftsteel,thencetosteelyiron,andlastofalltoverysoftiron;sothatbyinterruptingtheprocessatanystage,orcontinuingittotheend,almostanyqualityofironandsteelmaybeobtained。OneofthemostvaluableformsofthemetalisdescribedbyMr。Bessemeras”semi-steel,”beinginhardnessaboutmidwaybetweenordinarycast-steelandsoftmalleableiron。TheBessemerprocessesarenowinfulloperationinEnglandaswellasabroad,bothforconvertingcrudeintomalleableiron,andforproducingsteel;andtheresultsareexpectedtoproveofthegreatestpracticalutilityinallcaseswhereironandsteelareextensivelyemployed。
Yet,likeeveryotherinvention,thisofMr。Bessemerhadlongbeendreamtof,ifnotreallymade。WeareinformedinWarner’sTourthroughtheNorthern。CountiesofEngland,publishedatBathinl80L,thataMr。ReedofWhitehavenhadsucceededatthatearlyperiodinmakingsteeldirectfromtheore;andMr。Mushetclearlyalludestotheprocessinhis”PapersonIronandSteel。”Nevertheless,Mr。
Bessemerisentitledtothemeritofworkingouttheidea,andbringingtheprocesstoperfection,byhisgreatskillandindomitableperseverance。IntheHeathprocess,carburetofmanganeseisemployedtoaidtheconversionofironintosteel,whileitalsoconfersonthemetalthepropertyofweldingandworkingmoresoundlyunderthehammer——afactdiscoveredbyMr。HeathwhileresidinginIndia。Mr。Mushet’sprocessisofasimilarcharacter。Anotherinventor,MajorUchatius,anAustrianengineer,granulatescrudeironwhileinamoltenstatebypouringitintowater,andthensubjectingittotheprocessofconversion。Someofthemanufacturersstillaffectsecrecyintheiroperations;butasoneoftheSandersonfirm——famousfortheexcellenceoftheirsteel——remarkedtoavisitorwhenshowinghimovertheirworks,”thegreatsecretistohavethecouragetobehonest——aspirittopurchasethebestmaterial,andthemeansanddispositiontodojusticetoitinthemanufacture。”
Itremainstobeadded,thatmuchofthesuccessoftheSheffieldmanufacturesisattributabletothepracticalskilloftheworkmen,whohaveprofitedbytheaccumulatedexperiencetreasuredupbytheirclassthroughmanygenerations。Theresultsoftheinnumerableexperimentsconductedbeforetheireyeshaveissuedinamostvaluablethoughunwrittencodeofpractice,thedetailsofwhichareknownonlytothemselves。Theyarealsoamostlaboriousclass;andLePlaysaysofthem,whenalludingtothefactofasingleworkmansuperintendingtheoperationsofthreesteel-castingfurnaces——”I