AnotherofMr。Maudslay’sinventionswashismachineforpunchingboiler-plates,bywhichtheproductionofironworkofmanykindswasgreatlyfacilitated。ThisimprovementoriginatedinthecontractwhichheheldforsomeyearsforsupplyingtheRoyalNavywithironplatesforships’tanks。Theoperationsofshearingandpunchinghadbeforebeenveryimperfectlydonebyhand,withgreatexpenditureoflabour。Toimprovethestyleoftheworkandlessenthelabour,Maudslayinventedthemachinenowingeneraluse,bywhichtheholespunchedintheironplateareexactlyequidistant,andthesubsequentoperationofrivetingisgreatlyfacilitated。Oneoftheresultsoftheimprovedmethodwasthegreatsavingwhichwasatonceeffectedinthecostofpreparingtheplatestoreceivetherivets,thepriceofwhichwasreducedfromsevenshillingspertanktoninepence。Hecontinuedtodevotehimselftothelasttotheimprovementofthelathe,——inhisopinionthemaster-machine,thelifeandsoulofengine-turning,ofwhichtheplaning,screw-cutting,andothermachinesincommonuse,arebutmodifications。Inoneoftheearlylatheswhichhecontrivedandmade,themandrillwasnineinchesindiameter;itwasdrivenbywheel-gearinglikeacranemotion,andadaptedtodifferentspeeds。Someofhisfriends,onfirstlookingatit,saidhewasgoing”toofast;”buthelivedtoseeworkprojectedonsolargeascaleastoprovethathisconceptionswerejust,andthathehadmerelyanticipatedbyafewyearsthemechanicalprogressofhistime。Hislargeremovablebar-lathewasahighlyimportanttoolofthesamekind。Itwasusedtoturnsurfacesmanyfeetindiameter。Whileitcouldbeusedforboringwheels,ortheside-rodsofmarineengines,itcouldturnarollerorcylindertwiceorthreetimesthediameterofitsowncentresfromtheground-level,andindeedcoulddriveroundworkofanydiameterthatwouldcleartheroofoftheshop。Thiswasthereforeanalmostuniversaltool,capableofveryextensiveuses。Indeedmuchoftheworknowexecutedbymeansofspecialtools,suchastheplaningorslottingmachine,wasthendoneinthelathe,whichwasusedasacutter-shapingmachine,fittedwithvariousappliancesaccordingtothework。
Maudslay’sloveofaccuracyalsoledhimfromanearlyperiodtostudythesubjectofimprovedscrew-cutting。Theimportanceofthisdepartmentofmechanismcanscarcelybeoverrated,thesolidityandpermanencyofmostmechanicalstructuresmainlydependingontheemploymentofthescrew,atthesametimethatthepartscanbereadilyseparatedforrenewalorrepair。Anyonecanformanideaoftheimportanceofthescrewasanelementinmechanicalconstructionbyexaminingsayasteam-engine,andcountingthenumberofscrewsemployedinholdingittogether。Previoustothetimeatwhichthesubjectoccupiedtheattentionofourmechanic,thetoolsusedformakingscrewswereofthemostrudeandinexactkind。Thescrewswereforthemostpartcutbyhand:thesmallbyfiling,thelargerbychippingandfiling。Inconsequenceofthegreatdifficultyofmakingthem,asfewwereusedaspossible;andcotters,cotterils,orforelocks,wereemployedinstead。Screws,however,weretoacertainextentindispensable;andeachmanufacturingestablishmentmadethemaftertheirownfashion。Therewasanutterwantofuniformity。Nosystemwasobservedasto”pitch,”i。e。thenumberofthreadstotheinch,norwasanyrulefollowedastotheformofthosethreads。
Everyboltandnutwassortofspecialtyinitself,andneitherowednoradmittedofanycommunitywithitsneighbours。Tosuchanextentwasthisirregularitycarried,thatallboltsandtheircorrespondingnutshadtobemarkedasbelongingtoeachother;andanymixingofthemtogetherledtoendlesstrouble,hopelessconfusion,andenormousexpense。Indeednonebutthosewholivedinthecomparativelyearlydaysofmachine-manufacturecanformanadequateideaoftheannoyanceoccasionedbythewantofsysteminthisbranchofdetail,ordulyappreciatetheservicesrenderedbyMaudslaytomechanicalengineeringbythepracticalmeasureswhichhewasamongthefirsttointroduceforitsremedy。Inhissystemofscrew-cuttingmachinery,histapsanddies,andscrew-tacklegenerally,helaidthefoundationsofallthathassincebeendoneinthisessentialbranchofmachine-construction,inwhichhewassoablyfollowedupbyseveraloftheeminentmechanicsbroughtupinhisschool,andmoreespeciallybyJosephClementandJosephWhitworth。Oneofhisearliestself-actingscrewlathes,movedbyaguide-screwandwheelsaftertheplanfollowedbythelatterengineer,cutscrewsoflargediameterandofanyrequiredpitch。Asanillustrationofitscompletenessandaccuracy,wemaymentionthatbyitsmeansascrewfivefeetinlength,andtwoinchesindiameter,wascutwithfiftythreadstotheinch;thenuttofitontoitbeingtwelveincheslong,andcontainingsixhundredthreads。Thisscrewwasprincipallyusedfordividingscalesforastronomicalpurposes;andbyitsmeansdivisionswereproducedsominutethattheycouldnotbedetectedwithouttheaidofamagnifier。Thescrew,whichwassentforexhibitiontotheSocietyofArts,isstillcarefullypreservedamongstthespecimensofMaudslay’shandicraftattheLambethWorks,andisapieceofdelicateworkwhicheveryskilledmechanicwillthoroughlyappreciate。Yetthetoolbywhichthisfinepieceofturningwasproducedwasnotanexceptionaltool,butwasdailyemployedintheordinaryworkofthemanufactory。
Likeeverygoodworkmanwhotakesprideinhiscraft,hekepthistoolsinfirst-rateorder,clean,andtidilyarranged,sothathecouldlayhishanduponthethinghewantedatonce,withoutlossoftime。Theyarestillpreservedinthestateinwhichheleftthem,andstrikinglyillustratehisloveoforder,”nattiness,”anddexterity。Mr。Nasmythsaysofhimthatyoucouldseetheman’scharacterinwhateverworkheturnedout;andastheconnoisseurinartwillexclaimatsightofapicture,”ThatisTurner,”or”ThatisStansfield,”detectingthehandofthemasterinit,sotheexperiencedmechanician,atsightofoneofhismachinesorengines,willbeequallyreadytoexclaim,”ThatisMaudslay;”forthecharacteristicstyleofthemaster-mindisascleartotheexperiencedeyeinthecaseofthefinishedmachineasthetouchesoftheartist’spencilareinthecaseofthefinishedpicture。Everymechanicalcontrivancethatbecamethesubjectofhisstudycameforthfromhishandandmindrearranged,simplified,andmadenew,withtheimpressofhisindividualitystampeduponit。Heatoncestrippedthesubjectofallunnecessarycomplications;forhepossessedawonderfulfacultyofKNOWINGWHATTODOWITHOUT——theresultofhisclearnessofinsightintomechanicaladaptations,andtheaccurateandwell-definednotionshehadformedofthepreciseobjecttobeaccomplished。”Everymemberorseparatemachineinthesystemofblock-machinerysaysMr。Nasmyth,”isfullofMaudslay’spresence;andinthatmachinery,asconstructedbyhim,istobefoundtheparentofeveryengineeringtoolbytheaidofwhichwearenowachievingsuchgreatthingsinmechanicalconstruction。TothetoolsofwhichMaudslayfurnishedtheprototypesarewemainlyindebtedfortheperfectionofourtextilemachinery,ourlocomotives,ourmarineengines,andthevariousimplementsofart,ofagriculture,andofwar。Ifanyonewhocanenterintothedetailsofthissubjectwillbeatthepainstoanalyse,ifImaysotermit,themachineryofourmodernengineeringworkshops,hewillfindinallofthemthestrongly-markedfeaturesofMaudslay’sparentmachine,thesliderestandslidesystem——whetheritbeaplaningmachine,aslottingmachine,aslide-lathe,oranyotherofthewonderfultoolswhicharenowenablingustoaccomplishsomuchinmechanism。”
OneofthethingsinwhichMr。Maudslaytookjustpridewasintheexcellenceofhiswork。Indesigningandexecutingit,hismainobjectwastodoitinthebestpossiblestyleandfinish,altogetherirrespectiveoftheprobablepecuniaryresults。Thisheregardedinthelightofadutyhecouldnotandwouldnotevade,independentofitsbeingagoodinvestmentforsecuringafuturereputation;andthecharacterwhichhethusobtained,althoughattimespurchasedatgreatcost,eventuallyjustifiedthesoundnessofhisviews。AstheeminentMr。Penn,theheadofthegreatengineeringfirm,isaccustomedtosay,”Icannotaffordtoturnoutsecond-ratework,”soMr。Maudslayfoundbothcharacterandprofitinstrivingafterthehighestexcellenceinhisproductions。Hewasparticularevenintheminutestdetails。Thusoneofthepointsonwhichheinsisted——apparentlyatrivialmatter,butinrealityofconsiderableimportanceinmechanicalconstruction——wastheavoidanceofsharpinterioranglesinironwork,whetherwroughtorcast;forhefoundthatinsuchinterioranglescrackswereapttooriginate;andwhenthearticlewasatool,thesharpanglewaslesspleasanttothehandaswellastotheeye。Intheapplicationofhisfavouriteroundorhollowcornersystem——as,forinstance,inthecaseofthepointsofjunctionofthearmsofawheelwithitscentreandrim——heusedtoillustrateitssuperioritybyholdinguphishandandpointingouttheniceroundedhollowatthejunctionofthefingers,orbyreferringtothejunctionofthebranchestothestemofatree。