WeareinformedthatitwaswhileRichardReynoldshadchargeoftheCoalbrookdaleworksthatafurtherimportantimprovementwaseffectedinthemanufactureofironbypit-coal。Uptothistimetheconversionofcrudeorcastironintomalleableorbarironhadbeeneffectedentirelybymeansofcharcoal。Theprocesswascarriedoninafirecalledafinery,somewhatlikethatofasmith’sforge;theironbeingexposedtotheblastofpowerfulbellows,andinconstantcontactwiththefuel。Inthefirstprocessoffusingtheironstone,coalhadbeenusedforsometimewithincreasingsuccess;butthequestionarose,whethercoalmightnotalsobeusedwitheffectinthesecondorrefiningstage。Twooftheforemen,namedCranege,suggestedtoMr。Reynoldsthatthismightbeperformedinwhatiscalledareverberatoryfurnace,*
[footnote……
Reverberatory,socalledbecausetheflameorcurrentofheatedgasesfromthefueliscausedtobereverberatedorreflecteddownuponthesubstanceunderoperationbeforepassingintothechimney。ItiscuriousthatRovenson,inhisTreatiseofMetallicaof1613,describesareverberatoryfurnaceinwhichironwastobesmeltedbypit-coal,thoughitdoesnotappearthathesucceededinperfectinghisinvention。Dr。Percy,inhisexcellentworkonMetallurgy,thusdescribesareverberatoryfurnace:——”Itconsistsessentiallyofthreeparts——afireplaceatoneend,astackorchimneyattheother,andabedbetweenbothonwhichthematterisheated。Thefireplaceisseparatedfromthebedbyalowpartitionwallcalledthefire-bridge,andbotharecoveredbyanarchedroofwhichrisesfromtheendwallofthefireplaceandgraduallydipstowardthefurthestendofthebedconnectedwiththestack。Ononeorbothsidesofthebed,orattheendnearthestack,maybeopeningsthroughwhichtheorespreadoverthesurfaceofthebedmaybestirredaboutandexposedtotheactionoftheair。Thematterisheatedinsuchafurnacebyflame,andiskeptfromcontactwiththesolidfuel。TheflameinitscoursefromthefireplacetothestackisreflecteddownwardsorREVERBERATEDonthematterbeneath,whencethenameREVERBERATORYfurnace。”
inwhichtheironshouldnotmixwiththecoal,butbeheatedsolelybytheflame。Mr。Reynoldsgreatlydoubtedthefeasibilityoftheoperation,butheauthorizedtheCranege,tomakeanexperimentoftheirprocess,theresultofwhichwillbefounddescribedinthefollowingextractofaletterfromMr。ReynoldstoMr。ThomasGoldneyofBristol,dated”Coalbrookdale,25thApril,1766”:……”IcomenowtowhatIthinkamatterofverygreatconsequence。
ItissometimesinceThos。Cranege,whoworksatBridgenorthForge,andhisbrotherGeorge,oftheDale,spoketomeaboutanotiontheyhadconceivedofmakingbarironwithoutwoodcharcoal。Itoldthem,consistentwiththenotionIhadadoptedincommonwithallothersI